Depot rework spikes
Reconditioned assemblies fail leak test or functional checks after process or supplier changes — with pressure to return assets to service.
Military & defense
Readiness evidence when rework and supplier escapes threaten mission support.
Depots, primes, and tier suppliers face the same variation problems as commercial manufacturing — with tighter containment windows and audit scrutiny. ProCalc supports SPC, structured investigations, and exportable records locally in the browser, without uploading production data to a third-party cloud.
Industry pain points
Supplier lot rejection
Incoming machined housings, coatings, and sub-assemblies need defensible comparison before accepting lots into the supply chain.
Field readiness risk
Intermittent failures on shared platforms require fast isolation between depot workmanship, supplier material, and design factors.
How ProCalc solves them
Traceable SPC and capability
Monitor torque, leak test, dimensional, and functional outputs with charts and summaries reviewers can follow.
Structured isolation
Swap studies, defect maps, and screening separate depot process drift from supplier or tooling causes.
Corrective-action packages
8D-style workflows and exportable records support government QA review without ad hoc spreadsheets.
Example use cases
Depot reconditioning & overhaul
Stabilize surface prep, torque, and leak-test results when lines restart or procedures change.
Prime & tier supplier quality
Compare supplier lots on shared CTQs before releasing material to assembly or depot stock.
Readiness & corrective action
Document root cause when a failure mode spikes across a platform or contract line.
Relevant tools
See the full catalog on the software page or read the related case study.
Evaluating the full playbook?
ProCalc spans seven workflow phases and dozens of tools — from COPQ and defect mapping through SPC, DOE, and structured corrective action. If you are rolling out to a team or comparing against your current toolkit, start with a short conversation.
Step 1
Request a walkthrough
Reach out with your role, industry, and goals. We respond with scheduling options and context before the call.
Step 2
Review the overview deck
See how the master workflow connects tools across problem definition, measurement, analysis, improvement, and verification — with room for your questions.
Step 3
Optional deep-dive training
When your team is ready for hands-on orientation, virtual coaching uses the master training deck at $250/hour (see training rates).
Or try the software yourself — create a free account and demo any tool for 5 minutes. See how the workflows fit your company.
Ready to try on your line?
Create an account and demo any tool for 5 minutes, or request a walkthrough with your team.